China manufacturer Professional Manufacture Custom CZPT Type Lift Hydraulic Cylinder for Dump Truck with high quality

Product Description

Product Description
 

North American telescopic cylinder have always been the core products of our company, which are widely sold in the United States, Canada, Mexico and other Americas, with the following advantages:

1.The North American advanced processing technology is adopted to ensure the stable performance;
2.High quality alloy seamless steel pipe are adopted to keep big lifting capacity and light weight;
3.The application of imperial size makes it easy to replace the seals and other accessories;
4.Superior chrome-plating technology improves the corrosion resistance and hardness of cylinders;
5.The world famous brands of seals such as HALLITE, CHINAMFG and NOK ensure the sealing performance.

 

Product Model
 

Model The first stage rod diameter Stroke Closed length Open length
WTPK 3TG F5*72 5″ 1829mm 945mm 2773mm
WTPK 3TG F5*84 5″ 2134mm 1046mm 3180mm
WTPK 3TG F5*107 5″ 2732mm 1229mm 3961mm
WTPK 3TG F5*126 5″ 3216mm 1386mm 4602mm
WTPK 3TG F6*86 6″ 3216mm 1038mm 3241mm
WTPK 3TG F6*104 6″ 2640mm 1194mm 3834mm
WTPK 3TG F6*107 6″ 2732mm 1289mm 3961mm
WTPK 3TG F6*111 6″ 2819mm 1268mm 4087mm
WTPK 3TG F6*120 6″ 3048mm 1359mm 4407mm
WTPK 3TG F6*126 6″ 3208mm 1386mm 4594mm
WTPK 3TG F6*140 6″ 3562mm 1519mm 5081mm
WTPK 4TG F6*135 6″ 3429mm 1199mm 4628mm
WTPK 4TG F6*156 6″ 3962mm 1362mm 5324mm
WTPK 3TG F7*110 7″ 2810mm 1271mm 4081mm
WTPK 3TG F7*120 7″ 3048mm 1349mm 4397mm
WTPK 3TG F7*124 7″ 3172mm 1392mm 4564mm
WTPK 3TG F7*129 7″ 3277mm 1435mm 4712mm
WTPK 3TG F7*140 7″ 3567mm 1524mm 5091mm
WTPK 3TG F7*150 7″ 3810mm 1613mm 5423mm
WTPK 4TG F7*120 7″ 3048mm 1349mm 4168mm
WTPK 4TG F7*135 7″ 3429mm 1230mm 4659mm
WTPK 4TG F7*140 7″ 3556mm 1263mm 4819mm
WTPK 4TG F7*156 7″ 3962mm 1365mm 5327mm
WTPK 4TG F7*161 7″ 4108mm 1405mm 5513mm
WTPK 4TG F7*167 7″ 4242mm 1432mm 5674mm
WTPK 4TG F7*180 7″ 4572mm 1552mm 6124mm
WTPK 4TG F8*148 8″ 3753mm 1308mm 5061mm
WTPK 4TG F8*156 8″ 3962mm 1365mm 5327mm
WTPK 4TG F8*161 8″ 4064mm 1416mm 5480mm
WTPK 4TG F8*170 8″ 4318mm 1454mm 5481mm
WTPK 4TG F8*180 8″ 4572mm 1518mm 6090mm
WTPK 5TG F8*170 8″ 4318mm 1267mm 5585mm
WTPK 5TG F8*190 8″ 4800mm 1387mm 6188mm
WTPK 5TG F8*220 8″ 5588mm 1524mm 7122mm
WTPK 5TG F8*235 8″ 5944mm 1641mm 7585mm
WTPK 5TG F8*250 8″ 6325mm 1743mm 8068mm
WTPK 5TG F9*265 9″ 6731mm 1844mm 8575mm
WTPK 5TG F9*280 9″ 7112mm 1997mm 9109mm
WTPK 5TG F9*300 9″ 7620mm 2007mm 9627mm
WTPK 5TG F9*320 9″ 8129mm 2108mm 9628mm
WTPK 5TG F9*340 9″ 8636mm 2210mm 10846mm

 

Our products are designed with the following advantages:

1.There are many product models, which can meet the needs of most customers;
2.We have a professional design team, they are 1 of the driving forces for our development;
3.Our design team can customize products according to the needs of customers to meet the needs of different customers.

About Us

ZheJiang CHINAMFG Hydraulic Co., Ltd is one of the biggest hydraulic cylinder manufacturer in China, specialized in design, R & D and manufacturing of hydraulicmachinery products etc, with its annual production capaciy of 200000 sets.My company with 600 employees in it ,covers an area of 180000 square meters.There are 700 sets of mnufacturing equipment. Our company invested 10 million RMB in 2 cold drawing lines, 1 is 200 tons and the other is 320 tons with acid cleaning, phosphatization, heat treatment and alignment cutting.

All production steps are finished in the same factory, and this guarantees good quality and short lead time. All the products are ISO/TS16949, CCRI, CCS, and DNV and ABS certified. We passed ISO/TS16949 International Quality System Certification, and we are an “AAA Level Standardization and Good Behavior Enterprise“. The technology center of our company was rated as Provincial Technology Center, and our company has become the base of production, education and research of ZheJiang University of Science and Technology.Advanced equipment, excellent talents and strict management help us develop first-class products.

The company has been deeply rooted in the hydraulic field for 20 years, with a stable management team and key technical personnel. Adhering to the corporate philosophy of “creating hydraulic products for customers“, the company has persisted in research and development investment for many years, mastering core production process technologies such as cold drawing technology, sealing structure optimization technology, piston rod heat treatment and surface treatment technology, mirror polishing roughness control technology, and accumulator dual chamber technology. Starting from the actual needs of customers, the company continuously innovates and gradually positions itself in the mid to high end market, providing high-quality products for customers in industries such as automobiles, coal mines, petroleum, and engineering machinery with high-quality services.
 

Production Process & Equipmnet

Cold Drawing

The utilization rate and performance of the material are improved through the cold drawing process.

Heat Treatment
The surface hardness of the material is improved by heat treatment.

Boring
Through boring treatment, the finish of the inner hole of the material is improved.

Hard Chrome
Through chrome plating treatment, the corrosion resistance of the material is improved and the service life is prolonged.

Every piece of hydraulic cylinder are processed through dozens of steps, including raw material processing, cylinder assembly, painting, etc. Each step is indispensable, and we also have advanced processing equipment to ensure that the processing dimensions of raw materials meet the requirements of product production.

Quality Inspection

Raw Material Inspection:
The material of raw materials is detected by carbon and sulfur analyzers and spectrometers.

Material Performance Inspection:
The tensile strength, yield strength, hardness and other properties of the material are tested by the material tensile test bench,Brinell hardness tester, CHINAMFG hardness tester and other equipment.

Process Inspection:
The geometric shape, shape and position tolerance and finish of semi-finished products are detected by 3 coordinates,
profilometer and ultrasonic roughness meter.

Chrome Plating Control:
The thickness, hardness and corrosion resistance of the product coating are tested by ultrasonic hardness tester, ultrasonic thickness gauge and salt spray test bench.

Every piece of hydraulic cylinder are tested and will send out only after they are pasted the each test. Our company has abundant technical force and perfect testing means. By making wide technical and business cooperation with many related enterprises, universities, colleges and institutes both at home and abroad, and employing senior engineers and software engineers, we have greatly strengthened and improved our designing, processing, and testing abilities.
 

Packaging & Transportation

To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided. Plywood Case, or according to your requirements, We will pack and ship the products in strict accordance with the requirements to ensure that they can be delivered to our esteemed customers in perfect condition.

Credentials & Collaborations
 

ZheJiang CHINAMFG Hydraulic Co., Ltd. is a very excellent enterprise in all aspects, so we have gained a lot of honors and certificates at home and abroad, and we are the partners of many leading enterprises in China, we provide them with first-class hydraulic products and services, deeply trusted by them, at the same time and in the right place, we will also participate in various exhibitions to promote our latest products, I believe your choice will make us more successful.

FAQ

Q1: Are you a manufacture or a trade company?
Manufacture, we are the leader manufacturer of hydraulic industry in China with 20 years experience and technology.
 
Q2: Do you have quality control system?
Yes, The quality management system introduced is: ISO/TS 16949:2009-certified by NQA and IATF cert.
 
Q3: How can i get a booklet and buy a cylinder from you?
Very easy! Just leave me a message or email and tell me your requirement, let me know you are interesting in our products.I will talk with you for the details soon!
 
Q4: Can you tell me the price for the cylinder?
1. Please help inform your drawing with detail requirement.
2. Please help inform the cylinder NO. after you check our booklet.
3. Please help inform the tipping capacity, strokes, number of stages, closed length, mounting type and size and other information.
4. Please also help inform the quantities, this is very important.
5. Your destination port.
 
Q5: Do your products come with a warranty?
Yes, we have 14 months warranty. In this period, if the quality problem we will free repair for you.
 
Q6: Can I customize our products from you?
Yes, we can make products according to your requirements. Please kindly send me your specifications and drawings.
 
Q7: Can you help me to install or give me advice about what kind of hydraulic cylinder or power pack should I use for specific machine?
Yes, we have 25 experienced engineers who are always ready to help you. If you do not know what kind of hydraulic cylinders should be used in your machine, please just contact us, our engineers will help you to design the exact products you need.
 
Q8: What is the delivery time?
25-30 days for mass production, which is depend on quality, production process and so on.
 
Q9: What is your main payment itme?
T/T.
 

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lift cylinder

How does a lift cylinder contribute to stable and safe lifting operations?

A lift cylinder plays a crucial role in ensuring stable and safe lifting operations. Here’s an explanation of how a lift cylinder contributes to stability and safety:

1. Load Capacity and Stability:

A lift cylinder is designed to handle specific load capacities, and this capacity directly affects the stability of the lifting operation. The cylinder’s load rating ensures that it can safely support and lift the intended load without compromising stability. By selecting a lift cylinder with an appropriate load capacity, operators can ensure that the weight of the load is well-distributed and controlled, minimizing the risk of tip-overs or excessive swaying during lifting.

2. Controlled Lifting Speed:

Lift cylinders provide the ability to control the lifting speed, contributing to stable and safe operations. By regulating the hydraulic flow rate, operators can adjust the speed at which the cylinder extends or retracts. This controlled lifting speed allows for precise positioning of the load and reduces the potential for sudden shifts or jerky movements that could compromise stability or cause accidents.

3. Positioning Accuracy:

Lift cylinders offer precise positioning capabilities, ensuring that the load is raised, lowered, or held at the desired height accurately. This accurate positioning is crucial in maintaining stability and preventing unintended movements. Whether it’s aligning the load with a specific docking point or achieving precise height adjustments, lift cylinders allow for controlled and stable positioning.

4. Safety Mechanisms:

Lift cylinders often incorporate safety mechanisms to enhance safe lifting operations. These mechanisms can include features such as overload protection, emergency stop functions, or velocity fuses. Overload protection prevents the cylinder from attempting to lift loads beyond its capacity, while emergency stop functions allow for immediate cessation of lifting operations in case of emergencies. Velocity fuses are safety devices that prevent uncontrolled descent of the load in the event of a hydraulic system failure, ensuring stability and preventing accidents.

5. Durability and Reliability:

Lift cylinders are built to withstand demanding operational conditions and provide long-term durability and reliability. They are constructed with robust materials and incorporate seals, bearings, and other components to ensure smooth operation and prevent leaks or failures. The durability and reliability of lift cylinders contribute to stable lifting operations by minimizing the risk of unexpected malfunctions or breakdowns.

In summary, lift cylinders contribute to stable and safe lifting operations through their load capacity and stability, controlled lifting speed, precise positioning accuracy, incorporation of safety mechanisms, and overall durability and reliability. These features ensure that lifting operations can be carried out smoothly, efficiently, and with a reduced risk of accidents or instability.

lift cylinder

Can lift cylinders be used in lifting and tilting equipment for material dumping?

Yes, lift cylinders can be used in lifting and tilting equipment for material dumping. Lift cylinders, also known as hydraulic cylinders, are commonly employed in various industrial applications that involve lifting, pushing, pulling, and holding heavy loads.

When it comes to lifting and tilting equipment for material dumping, lift cylinders play a crucial role in providing the necessary force and controlled movement. Here’s how lift cylinders are used in this context:

  • Lifting Mechanism: Lift cylinders are integrated into the lifting mechanism of equipment designed for material dumping. These cylinders are responsible for raising the load, such as a container or a bucket, to the desired height for dumping.
  • Tilting Mechanism: Lift cylinders are also utilized in the tilting mechanism of the equipment. They enable controlled tilting of the load, allowing the material to be dumped at the desired angle or location.
  • Load Capacity: Lift cylinders are selected based on the load capacity requirements of the equipment. The cylinders must be able to generate sufficient force to lift and tilt the load, ensuring safe and efficient material dumping.
  • Control and Safety: Lift cylinders are typically controlled through a hydraulic system that regulates the flow of hydraulic fluid. This allows for precise control over the lifting and tilting actions. Safety features such as pressure relief valves and position sensors may also be incorporated to ensure safe operation.

The use of lift cylinders in lifting and tilting equipment for material dumping offers several advantages. It provides reliable and controlled lifting and tilting capabilities, allowing for efficient material handling. The hydraulic nature of these cylinders enables smooth and precise movements, enhancing the overall performance and productivity of the equipment.

In conclusion, lift cylinders are indeed suitable for use in lifting and tilting equipment for material dumping. Their ability to generate the necessary force and provide controlled movement makes them essential components in this type of machinery.

lift cylinder

What are the safety considerations when using lift cylinders?

When using lift cylinders, it is crucial to prioritize safety to prevent accidents and ensure the well-being of operators and bystanders. Here are some important safety considerations when using lift cylinders:

1. Proper Training:

Operators should receive proper training on the safe operation of lift cylinders. They should be familiar with the equipment’s capabilities, limitations, and recommended operating procedures. Training should include understanding hydraulic systems, load capacities, stability factors, and proper positioning techniques.

2. Inspection and Maintenance:

Routine inspection and maintenance of lift cylinders are essential for identifying any potential safety hazards. Regularly check for leaks, damaged components, loose connections, or signs of hydraulic fluid contamination. Ensure that all safety features, such as pressure relief valves and load holding devices, are functioning correctly.

3. Load Capacity and Stability:

It is crucial to know and adhere to the lift cylinder’s load capacity limits specified by the manufacturer. Overloading the cylinder can lead to equipment failure, instability, or uncontrolled movements. Properly distribute the load to maintain stability and prevent tipping or imbalance.

4. Secure Mounting:

Ensure that the lift cylinder is securely mounted to the equipment or structure. Follow the manufacturer’s guidelines for proper attachment methods and torque specifications. Loose or improper mounting can compromise the stability and safety of the lifting operation.

5. Control of Movement:

Exercise caution and maintain control over the movement of the lift cylinder. Avoid sudden or jerky motions that can destabilize the load or cause the equipment to tip. Use smooth and controlled movements, and be aware of any potential obstacles or hazards in the surrounding area.

6. Personal Protective Equipment (PPE):

Operators and personnel involved in the lifting operation should wear appropriate personal protective equipment, such as safety glasses, gloves, and steel-toed shoes. PPE helps protect against potential hazards, including hydraulic fluid leaks, falling objects, or accidental contact with moving parts.

7. Emergency Procedures:

Establish clear emergency procedures in case of equipment malfunction, hydraulic system failure, or any other unforeseen circumstances. Operators should be trained on how to respond to emergencies, including proper shutdown procedures, communication protocols, and evacuation plans.

8. Environmental Factors:

Consider the environmental conditions in which the lift cylinders are being used. Factors such as extreme temperatures, high humidity, or corrosive atmospheres can affect the cylinder’s performance and safety. Take appropriate measures, such as using protective covers or selecting cylinders with suitable material coatings, to mitigate these risks.

In summary, ensuring safety when using lift cylinders involves proper training, regular inspection and maintenance, adhering to load capacity limits, secure mounting, controlled movement, using personal protective equipment, establishing emergency procedures, and considering environmental factors. By following these safety considerations, the risk of accidents or injuries associated with lift cylinder operations can be minimized.

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editor by Dream 2024-11-26